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The
Lost Wax Bronze process or hollow bronzes date back to the
third millenium BC in Egypt.

The artist uses Plastilene clay to form the model on a skeleton
or armature of aluminum wire and pipe attached to a base.
For life-size bronze, enlargement from the small model has
been simplified by computer technology.


A wax reproduction must be made of the model whether it is
small or has been enlarged. To do this a mold is created into
which hot wax will be poured. The mold can be used to produce
copies of the sculpture, which are usually limited in number,
before the mold is broken. One of the distinctions of a Tognoni
sculpture is that she creates her own molds (using rubber
and plaster), and she perfects the figure in wax herself.


First, tubes of wax are attached to the figure at necessary
points to allow molten bronze to flow to all parts.
Lowered into a bottomless metal cylinder, the wax is surrounded
by liquid investment from which air bubbles are removed by
vacuuming. Once the investment has hardened, the cylinder
is placed in a burnout oven, and the wax melts and runs off
or burns. Into the cavity left behind by the wax, a foundry
man pours the molten bronze.


here shown being broken from the cylinder. Investment is
removed with hammer and chisel and by sand blasting before
the pieces can be welded back together. Tognoni often participates
in chasing or grinding the bronze to clean up imperfections
and weld seams before color-producing chemical are torched
in and hot waxed to finish the sculpture.
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